Benefits
· The most accurate, easy to operate and fast plate roll configuration in the market
· The flat end is the shortest (excellent prebending) thanks to the clamp that can take the edge to the precise tangent
· No need to prebend both ends before starting to roll as required with a 3 roll double pinch
· It is the easiest machine to roll a plate, as it requires one only position for each side bending roll
· The entire plate can be finished in one pass only (on a suitable capacity) including prebending of both edges
· No need to remove, turn and re-insert the plate as on a 3 roll asymmetrical single pinch
· The most suitable to be CNC operated, as the plate is always under control clamped between the top and bottom rolls until the part is finished
Features
· Machine engineered, built, checked, tested and guaranteed according to the strict ISO 2008:9001
· ISO 9000 certified components (the most reputed brands in the market)
· ISO 9000 top certified subcontractors (the best know-how, expertise and quality available)
· Hydrautronic
· Digital, electronic synchronised fully hydraulic machine
· Exclusive Roll by Wire digital technology (much faster, accurate and reliable)
· Servo-Tronic parallel system the most accurate and reliable (0.1 tolerance)
· Guiding The Side Rolls
· Planetary guides system for side roll movement (no linear guides affected by friction
· Self aligning (double crown) heavy duty, largely dimensioned roller bearing for rolls rotation
· Rolls Rotation
· 2 powered rolls by means of 2 planetary gearboxes coupled with 2 hydraulic motors
· Hydraulic instant stop rotation brakes to improve the safety, avoiding unexpected movements of the rolls during pre-bending
· Hydraulic protection againts oveload (the hydraulic pressure is limited to safety level)
· Hydraulic System
· Hydraulic unit (Rexroth, Parker or Vickers type) including electric motors, hydraulic pumps, solenoid valves ini manifold to prevent oil leaks, protecting safety systems from oveloads
· Rolls with multiple speeds, pre-selectable by the console
· Hydraulic operated drop end Yoke
Specifications
· Rooling thickness: 7mm
· Pre-bending thickness: 4mm
· Top roll: 170mm
· Bottom roll: 160mm
· Power: 5.5 HP
· Rolls material: High tensile, forged, heat treated, tested & certified Chromium Molybdenum Alloy Steel
· Rolls hardened: Induction, up to 45-62 HR Rockwell C
· Crowning: 2 clamping rolls (top and bottom) crowned to compensate for deflection
· Powered rolls: 2 (the top and the bottom clamping rolls)
· Drive system: 2 independent hydro motors directly splined on the rolls shafts
· Additional shipping fee, installation fee and comissioning fee (for technicians), for area outside JABODETABEK (including hotel and transportation)